Sub-D Connectors

Our MIL-DTL-24308 compliant hermetic Sub-D DC connectors (.100" contact pitch) are compatible with lightweight materials like titanium and aluminum as well as conventional iron/nickel alloys. They are used in defense, space, and commercial applications where an extremely rugged and reliable hermetic seal is required due to harsh environmental conditions. The unique controlled CTE characteristics, chemical bonding properties and polycrystalline structure of Kryoflex®, allow the Hermetic Solutions Group to manufacture this connector with a 304L stainless steel or explosively welded Al/SS or Ti/SS shells and gold plated beryllium copper contacts for excellent electrical performance and environmental characteristics. These DC connectors can be produced for both laser-weld and solder-in housing applications.

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Sub-D DC Connectors Specifications and Testing Configuration

Performance Configurations Sub-D
Flanged O-Ring Flanged Solder Double End
Specifications Material Compatibility Designed for Aluminum, Titanium or Iron/Nickel Alloy applications
Contact Material Beryllium Copper CDA Alloy 172/173
Shell Finish Options Passivated, Nickel/Gold Plated or Chromate Conversion Coated as applicable
Contact Finish Nickel/Gold Plating
Interface Per MIL-DTL-24308
No. of Contacts Per MIL-DTL-24308
Opt. Solder Cup Contact us
Performance Leak Rate Less than 1×10-9 cc/sec Helium at 1 atmospheric differential pressure
Thermal Cycling Tested to 500 (minimum) thermal cycles without hermetic performance loss
Insulation Resistance Connectors provide greater than 5,000 Megohms at 500 VDC when tested in IAW MIL-STD-1344, Method 3003
Dielectric Withstanding Voltage Connectors exhibit no evidence of breakdown or flashover when tested in IAW MIL-STD-1344, Method 3003
Corrosion Resistance Connectors meet salt spray test in IAW MIL-STD-1344, Method 3003
Operating Temperature -65°C to 200°C

 

 

Sub-D DC Connectors Specifications and Testing Configuration